Lean Audit Checklist

This Lean audit checklist can be used to evaluate the progress of Lean implementation within any facility. It allows to understand the strong areas as well as the areas that need to be improved. An action plan for improvement can then be developed and implemented.

This checklist uses a six-dimensional model that covers key areas of Lean implementation which includes leadership, support systems, value stream, continuous improvement, Lean techniques, and standard work. It is important to note that Lean audits can be conducted on a periodic basis such as annually, or as needed.

This template is a Microsoft Excel document which can be used and modified to suit your specific needs. For example, you may add, modify or delete any criteria in any section. You may also include new sections if needed such as 5S, TPM and visual management. The template allows to evaluate Lean progress using two methods: one involving the rating of criteria on a scale from 0 to 4, and the other requires a simple yes or no response.

Note that you can purchase the Lean Maturity Assessment template to present the audit findings in a radar chart.